DIY Builds
Photo: Max Vakhtbovych
After securing the shed to the slab, or concrete base, apply a Silicone sealant to the inside of the shed's base rails (NOT the outside). This will preserve the drainage capability of the channels within the base rails whilst preventing water seepage under the base rails and into the shed interior.
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Construct the foundation kit (if not already built) and lay it into your working area. Step 6: If you have a foundation kit, construct the building before commencing with this stage) Mix the concrete (not supplied) using one part cement to five ballast or use bags of dry-mixed concrete to which you just add water. Small amounts of water should be added at a time and mixed into the concrete mix to ensure excessive amounts are added making the cement sloppy, as the concrete should be kept on the dry side. Spread the concrete evenly and slightly proud of the framework. This can be levelled off to the top of the foundation kit frame with a long straight edge of timber resting on the edges of the foundation kit or top of the formwork using a sawing motion slowly (as shown below) over the entire surface of the freshly laid concrete. You should be able to see the top surface of the foundation kit flush with the concrete. If wet weather is forecast, cover the concrete with polythene for 24-hours. In warm weather cover the base with damp sacks and sprinkle them with water over the 24-hour period, this will ensure the drying concrete will not shrink or crack. The result is a smooth, sound, level base. The perfect foundation for the construction of an outdoor storage building. If a base is already constructed for your Garden Shed and Condensation is apparent, proceed as follows: Detach the shed from its base and construct a timber floor on raised bearers, dimensions to be a few inches larger than the base measurements of the shed. Fix the shed to the surface of the floor with wood screws and mastic seal the inside of the shed base rails. This will allow air flow under the new floor and keep the base area dry. Always ensure that water cannot collect under the floor. Clean off the underside of the roof panels with methylated sprits and ensure the panels are dry. Obtain the cheapest polystyrene tiles and glue them to the underside of the roof using the specialists spray glue made by 3M Company, Product No. 77 Spray Can. This glue is made specifically for bonding polystyrene to metal and is not adversely affected by heat or cold. After 1-2 minutes the surfaces should be bonded together. It is advisable to carry out this work on a warm dry day. This action does not remove the moisture from the atmosphere but prevents it condensing due to its insulation properties.
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The concrete, or slab base, should only be marginally larger than the base rails of the shed, i.e. a shed with base rail measurements of 93” x 70” should ideally have a foundation of 95” x 72”. A level base for any of these sheds is vital. The concrete, or slab base, should contain a damp-proof membrane (sized to the entire surface area the shed will occupy). This should be inserted below the flags, or 2” below the surface of the concrete slab. Make sure that the surface of the slab, or concrete foundation, is some 2” above adjoining soil levels. Purpose laid concrete bases should be allowed to ‘cure’ for at least seven days – longer if the atmosphere is damp. If this is not done, the water drying up from the concrete plinth will provide ample moisture to set up a condensation cycle. After securing the shed to the slab, or concrete base, apply a Silicone sealant to the inside of the shed’s base rails (NOT the outside). This will preserve the drainage capability of the channels within the base rails whilst preventing water seepage under the base rails and into the shed interior. Even if a shed is supplied with an integral floor we recommend that a base is prepared which is solid with a damp proof membrane place underneath to prevent the damp/condensation cycle from commencing. If the base has already been constructed, or is oversized and a problem of condensation is apparent, there are two methods of likely cure: Remove the shed from its base and build (or buy from the retailer) a timber floor/base that is supplied with timber bearers. The timber floor is sized for the entire shed to sit ON the timber floor. Fix the shed to the surface of the timber floor with wood screws and washers through the shed’s base rails – then apply the Silicone sealant as in 4) above. The timber floor, with its bearers below, will allow air flow under the entire shed. Ensure that water from adjacent soil levels does not pool under the timber floor. Obtain the cheapest polystyrene tiles available from say B & Q, Homebase, Wickes with the view to applying them to the entire roof area. Then obtain 3M Scotch-Weld Super 77 Cylinder Spray at www.3mdirect.c.uk. Thoroughly clean off the underside of the roof panels with methylated spirits and ensure that the panels are dry. Apply the polystyrene roof tiles following the 3M instructions supplied with this specific 3M product – this work is best carried out on a warm, dry day. This insulation will obviously NOT remove the moisture from the atmosphere inside the shed, but will prevent it condensating due to its obvious insulation properties. If you have any other questions or would like to know more on preventing condensation or constructing a base, please do not hesitate to contact:
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