DIY Builds
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What do you put between the sill plate and the foundation?

The best way to air seal the sill plate is to place a sill sealer (also called a sill gasket) on the concrete before laying the sill plate over the foundation. A sill seal product that covers the whole sill plate area is preferable because of its waterproofing capability and inherent uniformity.

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Existing Homes

SCOPE

In existing homes assess the foundation systems as described in the guide titled Pre-Retrofit Assessment of Crawlspaces and Basements. Remove objects obscuring access to the seam between the foundation and the sill plate and the space above the sill plate where the rim joist (also called a band joist) is located. Clearing this area may involve rolling back batt insulation that is stuffed into the bays where floor joists sit on the sill or rolling back and securing floor insulation that sits between the floor joists. Carefully clean and seal the seam between the foundation and the sill plate and the space above the sill plate where the rim joist is located. Seal and flash all penetrations through the rim joist or sill plate. Air sealing can impact indoor air quality and the air available for combustion appliances to work properly. Before starting the air sealing read and conduct the assessments described in the Pre-Retrofit Assessment of Combustion Appliances and the Pre-Retrofit Assessment of Hazardous Materials. All global worker safety and air sealing health and safety specifications in DOE’s Standard Work Specifications (SWS) should be followed. See the SWS specifications for air sealing basements and crawl spaces and combustion safety.

DESCRIPTION

The best way to air seal the sill plate is to place a sill sealer (also called a sill gasket) on the concrete before laying the sill plate over the foundation. A sill seal product that covers the whole sill plate area is preferable because of its waterproofing capability and inherent uniformity. However, this approach only works when there is access to the sill before the sill plate is mounted. For existing homes this approach only works during remodels where the structure is torn down to the foundation, or when room additions include a new foundation. Although it will not provide waterproofing, sills can still be air sealed in existing homes with caulk or spray foam if the seam between the foundation and the sill plate is accessible, such as crawlspaces and unfinished basements. Before sealing, thoroughly clean all surfaces to receive sealants or insulation and ensure all dry rot or other damage has been repaired. An assessment guide for foundation systems is available in the Pre-Retrofit Assessment of Crawlspaces and Basements assessment guide. Caulk and, or spray foam can be applied at the seam where the sill plate sits on the foundation, and it can be used to seal (and insulate when spray foam is used) the area where the subfloor and rim joist sit on the sill plate.

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Any penetrations through exterior walls must be sealed. See the guides on air sealing electrical wiring and plumbing penetrations. Use caulk or Seal (and flash) all penetrations through the rim joist or sill plate. All surfaces must be cleaned before applying sealants. The photos in figures 1 and 2 show how caulk and spray foam are applied. Surfaces must be clean and free of dust, dirt, and grease for the sealants to stick. Rigid foam is another option for insulating the juncture of the rim joist and the sill plate as shown in figures 3 and 4. For more guidance on this approach see the guide titled Rigid Foam Board Insulation for Existing Band Joists. It may not be possible to apply sealants directly to the seam between the foundation and the sill plate in homes with existing concrete slabs. However, it may be possible to remove the baseboard around the bottom of exterior walls within conditioned spaces and seal the crack between the wall and the floor. This crack may have carpeting and other flooring in it. If it can be done without damaging the visible portion of the carpet, remove carpet fibers from the crack before filling the crack with caulk. Be sure to replace any baseboard removed for the project. Be careful to keep sealants off of floor and wall finishes. Kitchen and bath cabinets, stairs, and other built-in components may block access. Seal around the cabinets and the joints within the cabinets. Investigate removing the toe kick from cabinets to reach the intersection of the wall and the floor. Kitchen and bath remodels are a perfect time to access this seam. Be sure to replace any toe kicks removed for the project. Pay attention to cantilevered floor cavities for balconies, bay windows, or other bump outs that extend past the foundation to the exterior. The open bays where the floor joists extend past the foundation must be filled with rigid insulation or another sheet material and insulation. See the guide on cantilevered floors for more information. The photo in figure 5 shows how rigid foam insulation held in place with spray foam may be used to seal open bays in cantilevered floors. Once the open bays are sealed the floor joists may be filled with insulation. If it is accessible, seal the floor surface above the cantilevered floor joists. Batt insulation must be installed before exterior sheathing is attached to the bottom of the floor joists. If the cantilevered space is already enclosed, dense pack, blown in insulation is an option. Carefully seal walls separating conditioned spaces and garages as exterior walls, caulking all cracks on both sides of the wall, including the seam between the bottom plate of the wall and the foundation or subfloor.

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Existing surfaces may be finished with paint containing lead, especially in home built before 1978. Old plaster may contain asbestos. The Pre-Retrofit Assessment of Hazardous Materials guide contains more information. Figure 1. Caulk is used to seal the seams around the rim joist. Figure 2. Spray foam is used to seal the seam where the sill plate sits on the foundation. Figure 3. Rigid foam insulation may be used to seal and insulation the interior side of the rim joist. Figure 4. This figure shows how rigid foam insulation can be used with spray foam to seal the rim joist, including penetrations. Figure 5. Rigid foam insulation and spray foam are used to seal the open joist bays below a cantilevered floor.

COMPLIANCE

See Compliance tab.

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